2004-2007 Ford Freestar Engine/ Transmission Driveability ISSUES Removal and Installation

ISSUE Some 1999-2003 Windstar and 2004-2007 Freestar / Monterey vehicles built prior to 6/22/2006 may exhibit engine / transmission driveability issues due to water entering the powertrain control module (PCM) or transaxle vent. Symptoms may include various diagnostic trouble codes (DTCs), harsh or delayed transmission shifts / engagements, no reverse engagement, engine overheat, engine lean condition causing a misfire (possibly leading to…

Transmission Fluid or Gear Oil Seepage from Transfer Case Vent (AWD) Rapair Procedure

…gear oil seepage from a vent on the right side of the transfer case. The seepage is from the transfer RH (right-hand) bearing retainer No. 2 oil seal. Production improvements have been implemented to prevent this condition from occurring. Follow the repair procedure in this bulletin to replace the RH bearing retainer No. 2 oil seal assembly. Repair Procedure: Removal 1. Confirm source of gear oil/transmission fluid seepage is from vent on RH…

2004 Ford Excursion Transmission Selector Lever Cable and Bracket Removal and Installation

1. NOTE: To prevent shift cable damage, do not apply force to the transmission shift cable assembly between the steering column shift tube bracket and the steering column bracket. Disconnect the transmission shift cable from the steering column. 1 Disconnect the transmission shift cable from the steering column shift tube lever. 2 Carefully lift the locking tab and disconnect the transmission shift cable from the steering column bracket. 2….

2004-2007 Ford Freestar Fuel System–Evaporative Emissions Removal and Installation

…VAP system leaks. The last stage is entered only if stage two of the leak test has failed and checks whether the failed test was due to excess vapor generation. It monitors fuel vapor generation rate. Initially, the canister vent solenoid is opened to equalize EVAP system pressure to atmosphere. Then the canister vent solenoid is closed, allowing pressure to build if vapor generation is present in sufficient quantity. If the rate of generation…

2003-2004 Ford Freestar Rear Disc Brake Removal and Installation

…inoperative. Failure to follow these instructions may result in personal injury. WARNING: Carefully read cautionary information on product label. For EMERGENCY MEDICAL INFORMATION seek medical advice. In the USA or Canada on Ford/Motorcraft products call: 1-800-959-3673. For additional information, consult the product Material Safety Data Sheet (MSDS) if available. Failure to follow these instructions may result in personal injury. CAUTION:…