1999-2003 Ford Expedition Cylinder Head Removal and Installation

…the high pressure oil feed (HPOF) area. It is triangular in shape and is found in the rear of the passenger side cylinder head, or, in the front of the drivers side cylinder head (Figures 1 and 2). Required for service are: • A straightedge (machine flatness toleranced to 0.0002″ per foot in length) (available from Snap-On or as provided by Ford Motor Company) • Motorcraft Silicone Gasket Remover (ZC-30) • Metal Surface Prep (ZC-31) • Service-onl

2000-2005 Ford Service Tips for Cylinder Head Removal and Installation

Refer to the current Workshop Manual procedure for Removal & Installation of the cylinder heads on a 6.0L DIT engine. Engine removal is not required. Note: On Econoline, engine removal IS necessary. Refer to current Workshop Manual procedure. *Removal of LH cylinder head assembly Note: Lower rear bolt is retained in place and removed together with the cylinder head assembly. CAUTION: Make sure the insulation blanket is not damaged (torn, cra…

1988-1995 Toyota 4Runner Cylinder Head Removal and Installation

Procedure The Cylinder head bolts are tightened in three progressive steps: 1. Install cylinder head a. Place a new cylinder head gasket on the engine block and install cylinder head. b. Apply a light coat of engine oil on the threads and washer face of the cylinder head bolts. c. Install the plate washer to the cylinder head bolt. d. Using a 12–point socket, install and uniformly tighten the (8) 12–point bolts in several passes, in the sequence…

1997-2002 Ford F-150 Cylinder Head Removal and Installation

Removal 1. Remove the lower intake manifold; refer to the procedure in this section. 2. Remove the LH valve cover. 1. Remove the three valve cover bolts. 2. Remove the two valve cover stud bolts. 3. Remove the LH valve cover. 3. Remove the RH valve cover. 1. Remove the two valve cover bolts. 2. Remove the three valve cover stud bolts. 3. Remove the RH valve cover. 4. Remove the exhaust manifold; refer to the procedure in this section. 5. If remo…

2004 Ford F-450 Cylinder Head Removal and Installation

Removal All vehicles 1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to Section 100-02. 2. Drain the engine oil. 3. Remove the intake manifold. For additional information, refer to Intake Manifold in this section. 4. Remove the LH cylinder block drain plug. Late build vehicles 5. To remove the exhaust pressure sensor tube assembly, remove the exhaust pressure sensor tube retaining nut and disconnect the…